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Knight Workstation Crane Systems
Anatomy of a Workstation Crane or Rail System
Workstation Crane Structures or Rail Structures

1. Know your Infrastructure and Elevations
Know what types of structural supports are within the working area. If there is not any structural supports to suspend a rail system from, Knight also offers floor mounted rail suspension systems. It is also important to know the elevation of the structural supports and working height of the application.

Workstation Crane Load Hangers or Rail Load Hangers

2. Select Structural Hangers
Knight structural hangers are designed to work in conjunction with I-beam and C-Channel structural supports .Hangers are designed to fit flanges ranging from 2 in. to 11 in. Ensure that structures are within a level environment. If not, then it may be necessary to use adjustable height hangers to compensate for unevenness.

RAD4110, RAD6110 and RAD7510 Hangers
Workstation Crane Runways or Rail Runways

3. Select Runway
Decide which size and length or rail that is needed to build the runways. Aluminum rail comes in 4 in., 6 in. or 8 in. configurations. A simple monorail system for inline point to point transfer of loads can be used with just a runway.

RAD4110 (4" Rail), RAD6110 (6" Rail) or RAD7510 (8" Rail)
Workstation Crane End Trucks or Rail End Trucks

4. Select End Trucks
An end truck is a combination of a trolley and a rail structural hanger that joins the bridge to the runway. End trucks are designed to interact with different rail sizes. The end truck trolley must match the configuration of the runway, and the end truck hanger must match the configuration of the bridge.
End trucks are available in many different configurations such as: single bridge, dual bridge (shown), dual trolley, same plane, and rigid.

RAD4110 End Trucks, RAD6110 End Trucks or RAD7510 End Trucks
Workstation Crane Bridges or Rail Bridges

5. Select Bridge Configuration
A runway / bridge configuration provides for total freedom of movement in the "X" - "Y" or horizontal plane providing access to the entire work area. Bridge rail selection is similar to runway rail selection with one additional criteria - is the load offset (cantilevered) or direct? For direct load applications, typically balancer applications, a single bridge is used. For offset load applications, a dual bridge is used.

RAD4110 (4" Rail), RAD6110 (6" Rail) or RAD7510 (8" Rail)
Workstation Crane Load Trolleys or Rail Load Trolleys

6. Select Load Trolleys
A load trolley must match the configuration of the bridge. Load trolleys are available in many different configurations such as: Boss trolley, yoke trolley(shown), eye hook trolley, balancer trolley, and servo hoist trolleys.

RAD4110 Load Trolleys, RAD6110 Load Trolleys or RAD7510 Load Trolleys
Workstation Crane Hose Management Kits or Rail Hose Management Kits

7. Select Hose Management Kit
Kits are available for both runway/ monorail and bridge cranes. These kits include: brackets, fittings, messenger cables, whip hoses, and tensioners required to supply air to the rail system. Regulators and hoses (festooned or coiled) are ordered separately.

RAD4110, RAD6110 and RAD7510 Hose Management Kits
Workstation Crane Accessories or Rail Accessories

8. Select Accessories
- Redundant End Caps (shown left)
- Bridge Braces
- Mid-rail Stop
- Air or Electric Tractors
- Weld-free Splice Kits
- Access Gates (shown right)
- Safety Cables

Workstation Crane Accessories or Rail Accessories
RAD4110 Accessories, RAD6110 Accessories or RAD7510 Accessories
 
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"Due to continuous product development, Knight Industries reserves the right to alter product specifications without prior notice."